Double Deep Pallet Rack: Strategic Selection, ROI & Global Procurement

A Double Deep Pallet Rack stores pallets two positions deep in a back-to-back layout. By placing four pallet rows between operating aisles instead of two, it eliminates every second operating aisle required by conventional single selective systems. This increases total warehouse storage capacity by 30% to 50% within the exact same building footprint.

Double deep operations require specialized reach trucks equipped with dual-depth scissor extenders (pantographs) or telescopic forks. To maintain high picking speeds and safety at upper levels, these trucks typically include wireless mast-head cameras, digital height indicators, and side-shifting fork carriages.

While an individual double-deep slot operates on a FILO (First-In, Last-Out) basis, overall warehouse FIFO (First-In, First-Out) is maintained by managing inventory at the batch level. By assigning 2, 4, or multiples of identical SKU pallets per lane, your Warehouse Management System (WMS) ensures the older front-and-back pair is fully picked before directing operators to newer stock.

Ground-level pallets can sit directly on the concrete slab to minimize beam costs. However, My Interack recommends installing floor-level guide rails or low-profile beam sets for heavy loads. This ensures accurate pallet alignment, prevents fork scrapers from scratching floor coatings, and accelerates deep-slot staging.

Yes. If your existing upright frames, beam capacities, and slab structural integrity meet the required engineering standards, My Interack can reconfigure single selective racks into double deep layouts. This conversion involves repositioning rows, installing heavy-duty double-frame spacer ties, adding rear guide stops, and re-certifying working aisle widths.

Our racking systems are engineered in strict compliance with international structural codes, including EN 15512 (European Racking Code), FEM 10.2.02, and SEMA design standards. We enforce a maximum beam deflection limit of L/200 under 100% Uniformly Distributed Load (UDL) to guarantee safe clearance during deep-reach fork retraction.

Yes. With our manufacturing facility based in Shah Alam, Selangor, we regularly deliver and install racking systems across Peninsular Malaysia, Sabah, Sarawak, and Singapore. Our factory-trained crews handle assembly, precision leveling, floor anchoring, and final load certification.

Every system includes a comprehensive structural warranty confirmed in our formal proposal. Through our 18000 Series Interservice program, our qualified inspectors conduct annual safety audits, provide certified damage assessment reports, and replace damaged components to keep your facility compliant.