Direct export systems manufactured under ISO 9001:2015 quality control, fully compliant with European intralogistics standards and customizable for high-throughput Polish distribution centers.
With Poland anchoring European supply chain re-shoring and cross-border e-commerce, medium duty longspan and boltless shelving systems represent the critical operational bridge between light manual picking and automated pallet storage.
The Polish logistics and warehouse sector has rapidly evolved beyond standard 12-meter clear-height pallet storage. The massive growth of national fulfillment corridors around Warsaw, Upper Silesia (Górny Śląsk), Central Poland (Łódź/Stryków), Poznań, and Lower Silesia (Wrocław) has generated immense demand for flexible, modular, and heavy-capacity manual picking systems. Medium duty shelving—frequently designated as longspan shelving, regały półkowe średnich obciążeń, or multi-tier pick towers—functions as the backbone for split-case fulfillment, automotive parts sequencing (JIT/JIS), retail replenishment, and technical engineering storehouses.
As international manufacturers and direct-to-market exporters, we engineer medium duty systems that solve the exact operational friction points encountered by Polish warehouse managers: strict structural compliance with European Committee for Standardization (CEN) codes, resilient electrostatic surface finishes capable of withstanding unheated Baltic winter warehousing, and modular bay designs compatible with standard Euro-box footprints (400×300 mm and 600×400 mm KLT containers).
A rigorous engineering breakdown of cold-rolled profile geometry, safety factors, and load distribution mechanics conforming to Polish and European warehouse construction directives.
Fabricated exclusively from high-tensile cold-rolled steel (SPCC / Q235B / S235JR equivalent) featuring continuous automated roll-forming. Uprights and step-beams maintain tight dimensional tolerances (±0.5mm), eliminating internal micro-stresses and delivering unyielding mechanical yield points exceeding 235 N/mm² under rigorous dynamic loading.
Every shelf beam assembly is calibrated strictly to the FEM 10.2.06 and EN 15512 deflection limitations. Under nominal Uniformly Distributed Load (UDL), horizontal member deflection will not exceed 1/200th of the span length (or 1/250th for automated box-handling interfaces), mitigating shelf sag and maintaining ergonomic container extraction.
Prior to coating, steel members undergo multi-stage automated pre-treatment: degreasing, zinc-phosphate conversion, and demineralized rinsing. An epoxy-polyester thermosetting powder coat (60–80 microns) is baked at 180°C–200°C, providing superior salt-spray corrosion resistance tailored for unheated logistics facilities throughout Polish sub-zero winters.
| System Classification | Typical Loading per Level (UDL) | Upright Profile Section | Decking Material Options | Adjustment Pitch | Target Operational Scenario in Poland |
|---|---|---|---|---|---|
| Ezyspan Medium Duty (1000 Series) | 150 kg – 350 kg | 50×30×1.2 mm Omega profile | MDF Board / Galvanized Steel Panels | 50 mm Pitch Boltless | Automotive tier suppliers, kitting stations, e-commerce garment picking |
| Heavy-Duty Longspan (2000 Series) | 350 kg – 800 kg | 55×47×1.5 mm / 60×50×1.8 mm | Drop-in Steel Deck / Wire Mesh / Chipboard | 50 mm / 75 mm Teardrop/Butterfly | Heavy spare parts, industrial machinery tooling, chemical paint bins |
| Multi-Tier Mezzanine Shelving | 300 kg – 600 kg (Shelf) + 500kg/m² (Walkway) | Heavy box-section columns + bracing | Perforated Anti-slip Steel Planks / Grating | Engineered Grid CAD | High-bay 3PL fulfillment centers, pharmaceutical distribution hubs |
| Carton Flow Live Storage Integration | 100 kg – 250 kg per lane | Side guide extruded aluminum rollers | Gravity roller tracks (3°–5° inclination) | Continuous track adjustment | Fast-moving consumer goods (FMCG), FIFO assembly line feeding |
*All static calculations take into account the self-weight, material fatigue limits, baseplate anchoring to Polish concrete slabs (C20/25 or C25/30), and safety coefficient factors ($γ_M = 1.4$) according to Eurocode 3 (EN 1993-1-3).
How our medium-duty shelving configurations solve physical storage and order-picking challenges across Poland's primary industrial zones.
Situated at the intersection of the A1 and A2 motorways, Central Poland hosts hyper-scale fulfillment operations. Our longspan shelving systems are deployed in high-density picking aisles with integrated carton flow tracks and vertical drop chutes, allowing operators to achieve high pick rates for footwear, apparel, and consumer electronics.
The Katowice Special Economic Zone (KSSE) demands rigorous JIS (Just-In-Sequence) material storage. Engineered 5-layer medium-duty racks with solid steel shelves support stamped metallic components, wire harnesses, and heavy plastic crates, resisting chemical oils and metal-to-metal friction wear without structural degradation.
Wrocław's high-tech manufacturing sector relies on customizable boltless shelving with anti-static (ESD) powder finishes and plastic divider trays. Designed for rapid re-configuration without specialized tools, accommodating dynamic production lot adjustments and sub-assembly line feed carts.
Serving as the logistics bridge to Germany and Western Europe, distribution centers around Poznań require modular medium-duty shelving capable of interfacing with AGVs and sortation belts. High structural rigidity facilitates integration into multi-tier pick towers that triple usable floor space.
Directly interfacing with Baltic Sea deep-water container terminals (Hub Gdańsk), cross-docking operators utilize our corrosion-resistant galvanized shelving and heavy steel pallets for short-cycle container stripping, customs inspection staging, and LCL maritime distribution.
Operating under strict Good Distribution Practice (GDP) standards, healthcare warehouses around Ożarów Mazowiecki and Nadarzyn utilize non-porous powder-coated shelving units that facilitate daily chemical washdowns, prevent particulate build-up, and ensure sanitary airflow around temperature-sensitive stock.
Strategic perspectives for supply chain directors, procurement executives, and technical facility engineers.
European manufacturers have migrated critical inventory from distant overseas suppliers into Central European buffer hubs. This shift necessitates high-density medium duty shelving capable of stocking hundreds of SKU variants within immediate road-transit range to Germany, Austria, and Scandinavia, reducing single-point supply vulnerabilities.
With industrial land prices and construction costs steadily increasing around major Polish agglomerations, operators are maximizing vertical building volume. Medium-duty shelving engineered as rack-supported multi-tier structures allows operators to expand floor picking area twofold or threefold without building extensions or costly commercial relocations.
BREEAM and LEED certifications are standard criteria for institutional warehouse leases across Poland (e.g., Panattoni, GLP, 7R parks). Our manufacturing processes focus on low-emission powder coatings, 100% recyclable structural steel, optimized sea-container packing volumes, and environmental management systems aligned with ISO 14001:2015.
Direct, technically verifiable answers regarding certification, Polish building codes, shipping logistics, customs, and load testing.
Combining automated roll-forming lines, automated welding robotics, and ISO-certified production with decades of export excellence across Europe, Southeast Asia, and beyond.
Direct control over raw steel coil slitting, cold roll-forming, automated stamping, and dual-cure powder coating lines guarantees absolute dimensional consistency and uncompromised batch quality without middleman markups.
Every production run adheres to strict ISO-based standard operating procedures: spectrographic material verification, laser-calibrated hole pitch checks, tensile testing of weld joints, and systematic dry-film coating thickness verification.
Decades of successful cross-border shipments to Europe, Singapore, Malaysia, and the Americas. Custom heavy-duty protective ocean bundling ensures all upright frames and beams arrive straight, rust-free, and ready for immediate on-site erection.
Our experienced storage engineers develop customized layout solutions tailored to your floor load limits, picking workflows, and inventory SKU turnover rates, complete with structural load signage and assembly blueprints.
Whether you require a multi-bay boltless longspan setup in Łódź, an automotive sequencing warehouse in Katowice, or high-volume sea container shipments to Gdańsk, our engineering team is ready to review your floor plan and supply structural calculations.
