Explore our range of heavy-duty, certified OEM/ODM warehouse storage systems engineered to European FEM and EN standards, customized for demanding industrial applications in Istanbul and worldwide.
Modern logistics real estate across the Marmara region and Greater Istanbul commands high land premiums. Industrial facility managers and 3PL warehousing directors must maximize floor density without compromising structural safety or operational throughput. As a premier OEM/ODM Drive-In Racking Manufacturer in Istanbul, our engineering team designs bespoke high-density pallet storage systems that transform horizontal footprint into maximum usable vertical cube space.
Drive-In and Drive-Thru pallet racking systems operate on the Last-In, First-Out (LIFO) or First-In, First-Out (FIFO) storage principle. By eliminating operational aisles between racking blocks, lift trucks drive directly into the racking lanes to deposit or retrieve unitized loads directly onto continuous structural cantilever rails. This layout converts up to 80-85% of standard open warehouse space into high-density storage, eliminating redundant access corridors inherent in traditional selective racking configurations.
Our state-of-the-art manufacturing lines process certified high-tensile Q235B and Q355B grade steel. Upright columns feature multi-stage cold-formed profile geometries with optimal moment of inertia ratios to resist dynamic forklift impact forces and axial vertical compression loads.
Istanbul sits over active fault systems, making structural dynamic load calculations non-negotiable. Our custom ODM racking projects integrate finite element analysis (FEA) modeling compliant with Turkish Building Seismic Code (TBSC) and EN 15512, ensuring stability under lateral acceleration loads.
Formed from heavy-gauge structural steel, our continuous pallet support rails feature tapered lead-in entry arms and integrated side-guide edges. This geometry minimizes pallet snagging while ensuring uniform distribution of static point loads across cantilever support brackets.
Istanbul serves as the central commercial hub connecting European logistics networks with Asian industrial corridors. Our OEM/ODM Drive-In Racking solutions are customized for specific localized manufacturing and distribution environments.
Industry: Frozen Foods, Dairy & Pharmaceutical Logistics
Scenario: Operating refrigerated warehouses in Istanbul's western logistics belt where energy costs for cubic cold storage are high. Drive-In racking maximizes cold room density by up to 85%.
Technical Solution: Hot-dip galvanized (HDG) coating compliant with ISO 1461, preventing rust degradation down to -30°C temperature operational thresholds.
Industry: Tier-1 Automotive Components & Assembly
Scenario: Handling high volumes of standardized metal corrugated bins and uniform OEM palletized parts destined for automotive assembly lines across Kocaeli and Marmara.
Technical Solution: Extra-heavy-duty LIFO drive-in blocks engineered for 1,500 kg per pallet position, complete with floor-anchored steel guide rails to protect upright frames from heavy forklift collisions.
Industry: Garment Export & Bulk Raw Fabric Storage
Scenario: Managing seasonal garment inventories and bulk fabric rolls stored on standardized Euro-pallets requiring prolonged storage cycles prior to international distribution.
Technical Solution: Multi-level Drive-Thru layout allowing dual-side operational access (FIFO), enabling seamless material intake from processing zones and dispatch towards Ambarlı Port.
Industry: High-Volume Fast Moving Consumer Goods
Scenario: Fast-turnover distribution centers supplying urban retail chains across Greater Istanbul's 16 million consumer footprint.
Technical Solution: Integrated top and rear diagonal cross-bracing structural systems, allowing elevated lane heights up to 10 meters while retaining high structural rigidity during rapid pallet placement.
Istanbul’s warehouse sector is undergoing rapid modernization driven by several structural macroeconomic and technological developments:
Evaluate structural, operational, and financial parameters across industrial pallet storage configurations.
| Racking Parameter | Drive-In Racking (LIFO) | Selective Pallet Racks | Push-Back Racking | Radio Shuttle Racking |
|---|---|---|---|---|
| Storage Density | Very High (up to 85%) | Moderate (around 40%) | High (up to 75%) | Maximum (up to 90%) |
| Pallet Access | LIFO (FILO) / Last-In First-Out | 100% Selective (Direct Access) | LIFO (Last-In First-Out) | LIFO or FIFO Automated |
| SKU Diversity | Best for Low SKU / High Volume | Best for High SKU / Low Volume | Medium SKU Diversity | Medium to High SKU Diversity |
| Forklift Entry Requirement | Forklift Drives Inside Lanes | Forklift Stays in Main Aisle | Forklift Stays in Main Aisle | Automated Shuttle in Lanes |
| CapEx Cost per Pallet | Low to Moderate (Cost-Effective) | Lowest Initial Investment | Moderate to High | High (Includes Shuttle Units) |
| Ideal Application | Cold Rooms, FMCG, Seasonal Stock | General Logistics, Pick Modules | Medium-density Bulk Staging | High-throughput Deep Storage |
We do not deliver off-the-shelf, rigid racking components. Every order begins with a thorough evaluation of your pallet dimensions (Euro, GMA, or non-standard industrial skids), clearance margins, load center metrics, and forklift mast height requirements.
All structural steel coils are procured directly from tier-1 steel mills with complete mill test certificates (MTC) verifying yield strength, tensile properties, and chemical composition (CE & ISO 9001 certified batching).
Our automated multi-stage pre-treatment washing and electrostatic epoxy powder coating line guarantees coating thickness of 60-80 microns. Hot-dip galvanizing options provide corrosion defense in humid coastal or sub-zero environments.
Got technical questions regarding localized installation, customs clearance, seismic anchoring, or structural specifications? Read our expert answers below.
All our bespoke ODM/OEM Drive-In racking designs for the Marmara region are engineered according to European Standard EN 15512 (Steel static storage systems) combined with seismic parameters defined in the Turkish Building Seismic Code (TBSC). We evaluate local ground ground acceleration factors (PGA) to determine baseplate footprint, anchor bolt embedment depths, and horizontal bracing schedules.
We provide complete FOB, CIF, or DDP delivery terms directly to key ports serving Istanbul, including Ambarlı Port (Avcılar), Kumport, and Haydarpaşa Port, as well as interior industrial customs terminals in Gebze and Halkalı. Our export team prepares all necessary documentation (ATR certificates, Certificate of Origin, Euro 1, and Bill of Lading) to facilitate smooth customs clearance.
Yes. As a direct OEM/ODM manufacturer, we offer complete customization over steel column gauges (1.8mm to 2.5mm+), arm cantilever thickness, rail profiles, and electrostatic powder coating colors matched to your company’s RAL brand specifications.
Because forklifts must physically drive inside the racking structure, column protection is essential. We supply heavy-duty floor-anchored steel entry guards, full-length floor guide rails (angle iron or structural tube style), and reinforced corner guards to absorb truck impacts and safeguard upright frames.
Standard production lead times range between 15 to 25 business days depending on order tonnage, custom profile requirements, and surface finish (powder coat vs. hot-dip galvanizing). CAD layout approvals and structural engineering verification are completed prior to mass roll-forming.
We offer both remote technical assembly documentation and on-site certified installation supervision. Our engineering supervisors can manage local installation crews in Istanbul, ensuring plumb upright alignments, proper torque settings on anchors, and strict compliance with EN 15635 operation standards.
Need a custom CAD layout design, seismic load calculation, or an immediate direct-factory quotation for your warehouse project in Istanbul or internationally? Connect with our senior structural engineering team now.
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