Engineered for high-bay selective pallet racks, automated logistics hubs, and heavy-duty load optimization across Europe.
As Italian logistics infrastructure undergoes a rapid transformation driven by automated warehousing, e-commerce expansion in Northern Italy, and strict European safety directives, industrial storage design requires a fundamental shift. Solid wood and sheet steel decking panels are increasingly being phased out across Italian logistics centers in favor of custom-engineered wire mesh decking. This transition is motivated by rigorous regulatory compliance surrounding in-rack fire suppression systems, worker safety, and structural load efficiency.
For OEM warehouse system integrators, rack manufacturers, and supply chain directors across Lombardy, Veneto, and Emilia-Romagna, selecting certified wire mesh decking is not merely an accessory choice—it is a core engineering decision. Our custom OEM wire mesh decking solutions are designed specifically to integrate seamlessly with European rack profiles (including box beams, step beams, and structural C-channels), delivering unmatched structural stability under heavy uniformly distributed loads (UDL).
Our OEM manufacturing facility utilizes high-speed automated multi-spot welding lines to produce wire mesh decks with consistent tensile strength and precise dimensional tolerances. Every deck is custom-built to match specific beam profiles utilized by European rack manufacturers (such as SSI Schaefer, Mecalux, Stow, and Jungheinrich).
The structural load rating of wire mesh decking depends heavily on the geometry and gauge of its bottom support channels. We manufacture three main structural channel profiles suited for different rack beam designs:
Rests securely on the top step of standard step beams and box beams. The outer flange wraps over the beam edge to prevent horizontal displacement during pallet placement.
Features flared ends designed to sit flat on top of structural box beams, step beams, and structural C-channels. Ideal for multi-purpose Italian 3PL warehouses using mixed beam profiles.
Sits completely flush inside the beam step, creating a smooth surface without hanging lips. Essential for hand-picking aisles and automated guided vehicle (AGV) interface zones.
| Spec Parameter | Standard Range | Heavy Duty OEM Configuration | Italian / EU Standard Compliance |
|---|---|---|---|
| Wire Gauge Diameter | 4.0 mm to 4.8 mm | 5.0 mm to 6.0 mm (Cold-Drawn Steel) | EN 10218 Structural Wire Standard |
| Mesh Grid Pattern | 50 x 100 mm / 50 x 50 mm | 25 x 100 mm (Small Item Anti-Drop) | UNI EN 15635 Storage Safety Code |
| Load Capacity (UDL) | 300 kg to 800 kg / deck | 1,000 kg to 1,500 kg / deck | Tested per ANSI MH26.2 / FEM 10.2.02 |
| Surface Finish | Electro-Zinc Plating (Bright) | Hot-Dip Galvanized / Epoxy Powder Coat | ISO 2081 / EN ISO 1461 Anti-Corrosion |
| Channel Thickness | 1.5 mm to 1.8 mm Q235B Steel | 2.0 mm to 2.5 mm High Tensile Steel | EN 10025 Structural Steel Specification |
*All load specifications represent Uniformly Distributed Loads (UDL). Custom point-load and line-load testing certificates are issued upon request prior to bulk production.
Italy’s unique economic geography—ranging from high-tech manufacturing corridors in the North to major maritime logistics nodes along the Mediterranean coast—demands tailored warehousing solutions. Our wire mesh decking products are active across key industrial hubs:
High-density fulfilment hubs surrounding Milan require fast picking and high SKU visibility. Our 50x50mm drop-in mesh decks enable safe carton handling on multi-tier pallet racks, preventing small items from falling to lower aisle walkways while maintaining clear light penetration for workers.
The food belt spanning Parma, Modena, and Bologna relies heavily on temperature-controlled stores (+4°C to -30°C). Our hot-dip galvanized mesh decking withstands thermal shock, prevents rust formation, and maintains strict hygienic standards required by HACCP regulations without obstructing cold air circulation.
Industrial manufacturing plants near Turin, Verona, and Padua store heavy automotive components, metal castings, and machinery spares. Reinforcing mesh decks with 4 to 5 high-gauge U-channels allows safe storage of non-standard wooden crates up to 1,500 kg UDL per bay.
Logistics parks around Rome, Greater Naples, and Bari handle diverse pallet sizes (EPAL 1 800x1200mm, EPAL 2 1200x1000mm, and non-euro pallets). Universal flare channel wire mesh decks allow operators to place under-sized or damaged pallets safely across standard beam levels without changing rack hardware.
The Italian National Fire Brigade (Vigili del Fuoco - VVF) strictly enforces the UNI EN 12845 standard for automatic sprinkler protection in high-bay storage facilities. Solid wood or steel shelving acts as a physical shield, blocking fire suppression water from reaching lower rack levels. Wire mesh decking provides an open area exceeding 50% to 70%, allowing sprinkler water to penetrate immediately through all rack tiers during a fire event, mitigating facility loss and satisfying Italian commercial insurance underwriters.
Central and Northern Italy are subject to stringent seismic design regulations under the Norme Tecniche per le Costruzioni (NTC 2018) and UNI EN 16681. Standard pallet placement on bare rack beams carries the risk of pallet dislodgement during seismic vibrations. Wire mesh decking acts as a structural safety net, while custom locking clips secure the mesh deck directly to the rack beam, preventing vertical bounce or horizontal slip during minor to moderate seismic shocks.
Italy’s Piano Nazionale di Ripresa e Resilienza (PNRR) allocates substantial grants for industrial automation and sustainable supply chain upgrades. Our wire mesh decking is fabricated using 100% recyclable structural steel, coated with low-emission electro-plating or powder-coating processes that comply with EU REACH and RoHS environmental standards, aligning perfectly with green warehouse certification requirements (LEED / BREEAM).
Building on over two decades of international manufacturing expertise, our facility operates strictly under ISO 9001 quality management and ISO 14001 environmental management system frameworks. We bridge the gap between high-capacity cost-effective production and stringent European engineering standards.
Our engineering team reviews building CAD drawings, beam cross-sections, and forklift clear height specifications to produce custom decking layouts, ensuring zero site interference during installation.
Every shipment of Q235B/Q355B structural steel used in our production undergoes rigorous chemical and tensile testing. Full EN 10204 3.1 mill test certificates are supplied with all export batches.
Eliminating human error, our computer-controlled multi-point welding rigs guarantee full weld penetration at every wire junction, maximizing shear strength and structural lifespan.
We utilize custom steel banding, protective corner guards, and modular wooden pallet bases designed for rapid unloading via forklift at Italian destination ports (Genoa, La Spezia, Trieste, Venice).
Partner directly with an established OEM wire mesh decking manufacturer. Share your project drawings or pallet rack specifications with our engineering team for immediate technical consultation and factory-direct pricing.
